ADVANCED QUALITY CONTROL OF IML PACKAGING MATERIAL

IML Packaging Inspector

Packaging is often the primary representation of a product – perfect integrity is essential

TRIVISION PRODUCT

IML Packaging Inspector

    The IML Packaging Inspector is a fully automated quality control system encompassing all components necessary to ensure perfect integrity of products produced via IML technologies.
    The IML Packaging Inspector offers full flexibility of production processes, inspecting 100% of throughput at high speeds, capable of inspecting up to 12 products simultaneously, while supporting frequent production changes as a full change-over can be done with just two clicks.
    The IML Packaging Inspector ensures all products to have perfect functionality and appearance, eliminating quality-related recalls.

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Typical Challenges Solved by the IML Packaging Inspector

Labels
Wrong roll of labels installed
Mismatching labels
Tilted or wrinkled label
Wrong, missing or unreadable barcode
360 degrees barcode inspection
Print
Wrong, missing or unreadable print
Incorrect language
Incorrect weight
Incorrect production or expiration date

IML PACKAGING INSPECTOR™

Background

When providing high quality food products, frequent issues related to product quality can include visual appearance, packaging integrity and validity of information on the package.

Simultaneously, production lines operate at increasing speeds and complexity, including the ability to handle several product variations. This allows for higher production efficiency, but also increases the risk of errors and the requirements to quality control.

Read more about our machine vision systems here.

COMPLEX INSPECTIONS AT

High speed

  • Full, in-line visual inspection of all products - removing need for manual inspection
  • Immediate rejection of imperfect products
  • Clear overview of production process status and failure levels
  • Rapid switch-over from one product to another
  • Built-in analytics modul for immediate identification and analysis of error sources
  • Simple teach-in of new products requiring no programming skills
  • Full documentation of inspection process including a cloud-enabled option

Technical overview

Products inspected

Typically IML products

Robot arm speed

Up to 5000 mm/s

Inspections possible

IML errors, dirt, dosing errors and label inspection

Camera type

Line-scan

Processing system

Industrial PC

Operating system

Windows 10 IOT Enterprise LTSB

Communication protocol

OPC UA and digital I/O

Interface

Ethernet

HMI

Full HD for wide screen

User interface language

All languages available

Possible functionality

  • Production Optimization
  • Production Intelligence
  • Remote assistance
  • MES / ERP connection

Possible configurations

  • In-line
  • OEM

100% inline inspection

of IML products

High capacity solutions

Up to 12 products inspected simultaneously

Quality control

Mould process, artwork and information verified

A Typical Installation

Installed in-line, packets are running through the IML Packaging Inspector on a conveyor. Cameras capture images of the products while the software solution analyzes and compares the products to a set of reference images from  flawless product.
Any product that does not conform to the operator-defined tolerances will be ejected from the system.
All data is stored and can be used to analyse error patterns and to document product inspections, this will assist in identifying cause of error and proactively improve the production yield.

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RPC Superfos, Denmark

“The solutions have great flexibility and are ready for future developments. This is the way forward. There is no doubt!”

RPC Superfos, Denmark

RPC Superfos, Denmark
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Click here to see the IML Packaging Inspector in action

Request a free demo

Request a free demo

We offer a demo version of our Inspector software for you to evaluate the user-friendliness of the software – fill out the short form and we will be in touch shortly.

OLE K. NECKELMANN
NEED HELP? CONTACT ME

OLE K. NECKELMANN

Commercial Director, partner

Phone: +45 63 15 47 00

Mail: okn@trivision.dk

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